PL100i Applicator

Nautilus Systems PL100I

Description

The PL100i Applicator provides highly accurate and reliable placement of virtually any shape of die-cut adhesive component. It provides capacity for components up to 100 x 100mm in size. The PL100i is configured specifically for integration into automated assembly solutions. It includes all of the hardware necessary for operation including a pneumatic precision-guided Tamp actuator assembly, a Payoff assembly, and a powered Takeup (rewind) assembly. Custom Component Tooling (CCT) is the tooling package configured specifically for your die-cut component. The CCT items consist of a Vacuum Chuck, Blade Guide Pad, and Liner Guide Roller. All CCT items are customized per the specifications of your material and are configured for rapid changeover which means no tools are required to remove or replace the tooling.

Features

  • Base Unit includes Tamp (150mm stroke), Payoff, and Powered Take-Up (Rewind)
  • Configured for Integration into Automation
  • Rapid Changeover Features
  • Maximum Affordability
  • 100 x 100mm Component Capacity
  • Any Shape, Any Material, Multiple Simultaneous Placements
  • Placement Accuracy: +/- 0.35mm (0.014″) or better (component dependent)
  • Optional EP Package Accuracy: +/- 0.1mm (0.004″) or better (component dependent)
  • Optional Dual Force Tamp for increased Tamp force
  • 16-Key Applicator Interface Module (AIM) with LCD Display for Operator Input
  • Optional Secure AIM limits accessibility to approved personnel

More Popular Configurations

Design Your System

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Accessories and Upgrades

Nautilus Systems Brushless Takeup
<p>The Brushless Takeup arm increases capacity of the standard takeup for a PL100 or PL165 Applicator. The brushless motor operates quietly and is longer lasting than the standard brushed motor takeup.</p>
Nautilus Systems Heavy Takeup
<p>The Heavy Takeup option adds a feature that allows the Operator to utilize the Takeup to advance the material through the system while loading material. The blue knob provides strength and durability not offered by the standard takeup key feature.</p>
Nautilus Systems Series 2 Base
<p>The Series 2 Base platform can be used with any PL or LC Applicator to provide a turnkey semi-auto system. It includes a Safety PLC and can also implement automation of the Fixture or special operations of a an Applicator. NSI can also provide Fixtures for substrate components so that the customer will receive a ‘plug and play’ semi-auto system.</p>
Custom Component Tooling (CCT) Packages
<p>Custom Component Tooling (CCT) packages for a PL tamp mode applicator includes the vacuum chuck, guide roller, and guide pad (items are highlighted in blue). * Most CCT packages only require one guide roller.</p>
Nautilus Systems Series 1 Base
<p>The Series 1 Base platform can be used with any PL or LC Applicator to provide a turnkey semi-auto system. NSI can also provide Fixtures for substrate components so that the customer will receive a ‘plug and play’ semi-auto system.</p>
Nautilus Systems Quick Change Peel Bar
<p>The optional Quick Change Peel Bar allows the Operator to quickly remove and replace a Peel Bar Insert on any PL Series Applicators. In some applications adhesive may build up on the Peel Bar. This option allows the Operator to minimize system downtime resulting from adhesive buildup.</p>
Nautilus Systems Takeup Reel
<p>The optional Takeup Reel plates ensure that spent liner material rolls up evenly on the Takeup roller. These are particularly useful for applications running narrow liners.</p>
Nautilus Systems Non-Stick Coatings
<p>Nautilus Systems Non-Stick Coatings Accessory Image Coming Soon</p>
Nautilus Systems Aluminum Reel Plates
<p>Aluminum Reel Plates reduce or eliminate opportunity that reel plates will be damaged when the Operator is servicing or loading material rolls. Custom Reel Plate sizes are also available.</p>
Nautilus Systems Quick Change Return Roller
<p>The Quick Change Return Roller allows the Operator to swap Return Rollers for cleaning with minimal system downtime.</p>
PL Series Applicator Service Rail
<p>The PL Series Service Rail allows a PL Series Applicator to be moved between Service and Working locations when integrated into automation. An integrated Docking Lock ensures precise and repeatable positioning at the Working location.</p>
Nautilus Systems Dual Force Tamp
<p>Nautilus Systems Dual Force Tamp Accessory Image Coming Soon</p>
Nautilus Systems Heavy Payoff Arm
<p>The Heavy Payoff arm is enhanced to allow for heavier roll materials to run on a PL100 series applicator.</p>
Nautilus Systems Roll OK Low Sensor Assembly
<p>The Roll OK/Low Sensor Assembly includes mounting hardware and a sensor that can be used to signal your system that the roll will need to be changed soon or that it is empty.</p>
Thermal Transfer Printer (TTP) Integration Module
<p>The TTP (Thermal Transfer Printer) module can be combined with any PL Series Applicator to provide ‘print and apply’ functionality along with the robust and precise placement performance offered by the PL Applicator.</p>

Semi-Auto Platform Options

Nautilus Systems Series 1 Base

Nautilus Systems Series 1 Base

Nautilus Systems LC100 Tube Pro Automated Tube Labeling

Nautilus Systems Tube Labeling

Nautilus Systems Series 2 Base

Nautilus Systems Series 2 Base